PSU Rebuild
2024-10-18
Overview
PSU worked but stank like leaking caps. Aging electrolytics dry out, lose capacitance, voltage droops, ripple gets worse, eventually it won’t start. Without stable power nothing else matters. I can swap caps here and there but didn’t trust myself to do the whole thing, so I sent it to GiGaBiTe on VCFed.
Recap
They pulled the board, replaced all electrolytic capacitors, the bridge rectifier, DPST power switch, and cooling fan. Cleaned off the electrolyte residue before installing new caps.

Voltage Verification
Got the board back, tested with a multimeter before reconnecting to the motherboard.
12V rail, 12.11V. 5V rail, 5.085V. Both well within spec. Rock stable.

Reassembly
Back in the metal enclosure, ready for the case.
